Counting and Filling Machine


The Ischi Counting and Filling Machine is a professional, GMP-compliant device designed for accurately counting and filling tablets, capsules, dragees, and other molded products. With an IP65 protection rating, this compact tabletop unit is ideal for daily use in the pharmaceutical industry, pharmacies, and contract manufacturing settings.

Key Features:

  • High Accuracy: Achieves nearly 100% filling precision, reducing product loss and enhancing production efficiency.

  • Versatile Counting Functions: Offers flexible counting modes, including filling a selected number of units per container and incoming goods inspection by counting until the storage container is empty.

  • Intuitive Operation: Features a Siemens S7 touchscreen interface (IP54 rated) for user-friendly control and monitoring.

  • Integrated Cleaning System: Equipped with a built-in cleaning unit that connects to a compressed air source, facilitating maintenance, especially for dusty products.

  • Flexible Format Discs: Accommodates various dosage forms through easily changeable format discs, with standard options available and custom solutions offered at no additional cost.

  • Optional Automatic Filling Station: An additional module enables fully automatic filling, capable of handling up to 32 containers per operation, adjustable for different container heights.

Applications:

This machine is suitable for small to medium-scale production, quality control, and research and development purposes within pharmaceutical and nutraceutical industries. Its precision and adaptability make it ideal for accurately counting and filling various solid dosage forms, ensuring compliance with stringent quality standards.

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The professional GMP compliant counting and filling machine for tablets, capsules, dragees and other molded products in IP65 protection class.

Compact table unit for daily use in the pharmaceutical industry, pharmacy & contract manufacturing.

Often the filling and dosing by pure weighing is too imprecise to achieve consistent, optimal results. This  counting system reaches almost 100% filling accuracy and reduce losses in your production process. Using the integrated inventory function you can do 100% check of incoming goods.

Counting functions

Filling – Counting up to selected number of units (number of containers to be filled and number of objects per container freely adjustable) or incoming goods inspection – counting until emptying of the storage container
The device is operated via the intuitive touchscreen interface.

Cleaning

The machine has a built-in cleaning unit which can optionally be switched on. This is connected to a compressed air connection (clean, dry and oil-free pharmaceutical air, inlet pressure 1-5 bar). We recommend cleaning for very dusty products.

Housing & storage container executed in stainless steel and aluminium DURIN-COAT® FDA-proof coated, format discs in PET.

Flexibility

Whether you have tablets, capsules or pills to process – with the easy changeable format disk it is possible to process virtually any dosage form precisely on the machine. For all standard products such as capsules and tablets format discs are available from stock.

For special solutions and other products we manufacture these usually with no extra cost for you.

Automatic filling station

Fully automatic filling system as additional module. Depending on the bottle / container size, up to 32 containers can be filled in one go via the filling module. The system is simply connected to the I / O port of the machine and is ready to use.

The filling module can be adjusted to different container heights via the height-adjustable machine feet.

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