DISI-4A Automatic Disintegration Tester

DISI-4A Automatic Disintegration Tester:

The DISI-4A Automatic Disintegration Tester is designed for high-precision, fully automated disintegration testing of tablets and capsules. With up to four independently controlled testing stations, the system allows simultaneous testing of multiple products, improving lab productivity and efficiency.

Core Features & Benefits

Independent Testing Stations
Run up to four different disintegration tests concurrently. Each station operates individually, allowing for a wide range of sample combinations and real-time adjustments during testing.

Soft Start Function & Sinusoidal Motion
The baskets are lowered gently into the medium using a soft-start function. The sinusoidal motion, powered by micro-step stepping motors, ensures smooth and synchronized up-and-down basket movement across all stations, essential for replicable and compliant results.

User-Friendly Software Interface
Operate the system easily through the PH21 software on a familiar Windows-based platform. The intuitive interface simplifies training and minimizes human error, making the DISI-4A ideal for quality control and R&D labs.

FDA 21 CFR Part 11 Compliance
The DISI-4A ensures full compliance with FDA regulations. Password-protected access, customizable user roles, and automatic audit trails protect data integrity and ensure traceability for regulatory inspections.

Intelligent Monitoring & Advanced Technology

Real-Time Tablet Height Monitoring
The system continuously tracks the tablet’s height during each upward stroke, providing real-time visual and graphical feedback. Operators are instantly alerted if disintegration is not completed within expected timeframes.

Electromagnetic Measurement Technology
Utilizing a patented electromagnetic field attenuation principle, the device ensures precise and contact-free height detection. This technology eliminates the need for traditional contact-based sensors, reducing maintenance and improving durability.

Graphical Data Display & Reporting
All disintegration data is displayed in real-time and stored for later review. Generate batch reports, graphical plots, and statistical summaries directly via the PH21 software, enhancing your data analysis workflow.

Practical Engineering & Maintenance

Magnetic Coupling System
Attach or remove baskets quickly with no wires or mechanical fasteners, thanks to the magnetic coupling design. This feature simplifies maintenance and reduces downtime.

Tool-Free Basket Cleaning
Basket components are robust and easily disassembled for full submersion in cleaning solutions. This ensures optimal hygiene and avoids cross-contamination between tests.

Clear Visibility & Temperature Control
The transparent basket design allows easy visual inspection. Each station includes an independent temperature sensor, while the thermostatic control unit keeps the immersion fluid within precise temperature ranges. Automatic alerts are triggered if the temperature deviates beyond acceptable limits.

Quick Lock Disk Mechanism
The secure, quick-lock mechanism on top of each basket keeps disks in place during testing and prevents accidental loss.

With its robust construction, smart automation, and regulatory-compliant software integration, the DISI-4A Automatic Disintegration Tester offers a complete solution for pharmaceutical tablet and capsule testing. It’s built for laboratories that prioritize accuracy, compliance, and operational efficiency.