DISI-A series Automatic Disintegration Tester


Automatic disintegration tester with real-time monitoring, PH21 software integration, and FDA 21 CFR Part 11 compliance.

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DISI-A Series Automatic Disintegration Tester:

The DISI-A series automatic disintegration tester is engineered for high-precision, real-time disintegration testing. It continuously monitors the disintegration process by measuring tablet thickness during each upward basket stroke. Designed for seamless integration with PH21 software, this system ensures complete control over operations and data analysis in a secure and user-friendly environment.

Key Features of DISI-A Automatic Disintegration Tester

  • FDA 21 CFR Part 11 Compliance: All operations are password-protected and continuously monitored. Actions such as calibration, master data changes, and testing parameters are automatically documented in the system’s audit trail.

  • Multi-Product Testing: With each station powered independently, the tester can simultaneously process up to four different tablet or capsule types.

  • Soft Start Function: Ensures controlled immersion of testing baskets for more accurate results.

Advanced Basket Reciprocation Mechanism

The automatic disintegration tester uses stepping motors in micro-step mode, enabling sinusoidal, vertical basket movement. Even in multi-station setups, the up-and-down motion remains synchronized for all baskets, delivering reliable and repeatable results.

System Operation & User Interface

All tester functions are managed via PH21 software on a Windows-based PC. Its familiar interface simplifies training and ensures rapid user adaptation. Tablet disintegration status, including height changes, is displayed in real time with graphical support.

Innovative Measurement Principle

DISI-A uses a patented electromagnetic field attenuation method. Six coils located in the lower plate create electromagnetic fields, which are disrupted by copper rings embedded in the discs. This principle ensures contact-free, corrosion-resistant signal transmission and precise tablet height detection during testing.

Easy Basket Handling and Cleaning

  • Magnetic Coupling: Testing baskets attach and detach easily, with no wires needed.

  • Quick Lock System: Prevents disk loss and supports secure setup.

  • Clear Visual Inspection: Transparent design allows for easy observation during testing.

  • Simple Cleaning: Baskets are durable, easily disassembled, and submersible for thorough cleaning.

Temperature Control for Accurate Testing

Each basket includes an individual temperature sensor. The thermostatic water bath provides quick and stable heating. Any deviation outside the preset range will trigger an alarm and stop the test, ensuring data integrity.

Comprehensive Data Analysis

DISI-A supports advanced reporting and data management through PH21 production control software:

  • Real-time and batch-wise data storage

  • Tabular and graphical reports

  • Summary statistics for multiple batches

  • Full audit trails and traceability of test conditions and results

Why Choose DISI-A Automatic Disintegration Tester?

The DISI-A automatic disintegration tester delivers precision, reliability, and compliance. Ideal for pharmaceutical labs, it ensures accurate tablet disintegration analysis while meeting regulatory standards. Whether for R&D or production quality control, DISI-A offers unmatched performance and operational efficiency.

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